Plant List

Our UK manufacturing sites house some of the world’s most advanced print and finishing technology – giving us the capability to deliver across print, packaging, direct mail and large format at scale.

PREPRESS

28 - Graphic workstations

1 - ISO 12647 Proficient Printer

1 - Epson 4880 Proofing printers

1 - Epson P5000 Proofing printers

1 - A3 Flatbed scanner

2 - Kodak Magnus 800 Platesetter

3 - OneVision Solvero PDF Editor

• Soft proofing and collaboration portal

• Latest DTP applications

• Kasemake drawing software 3D Design

• Enfocus Pit-Stop Pro Pre-Flight and Connect

• Print and Proof verification systems

• CMYK and Spot colour control software

5 - Switch servers

4 - Pitstop Server, including cloud

• Callas pdfToolbox

• Prinergy digital workflow management system

• High-end retouching and colour correction

• Calibrated monitors and viewing facilities

• OneVision Asura automated PDF optimisation

• Enfocus – Switch Automated Workflow

• Tilia Phoenix Imposition & Automation Workflow

• Esko - Artios drawing software 3D Design

• Profile creation and calibration tools

• Custom reproduction workflow support

• 120 terabytes of secure data storage

PRINTING

DIGITAL

2 - HP Indigo 100k - B2 digital offset press with HD print heads

1 - HP Indigo 18k - B2 digital offset presses with HD print heads

2 - HP Indigo 7K - SRA3 - digital offset presses with HD print heads

2 - HP Indigo 7900 - SRA3 digital offset presses

INKJET

1 - HP T410 Colour inkjet web press

1 - HP T240 Premium HDNA Quality Colour inkjet web press (High Definition)

1 - HP T230 Colour inkjet web press

1 - Domino K630i mono inkjet web press

LITHOGRAPHIC

1 - B1 Ten Colour Heidelberg Speedmaster XL-106 with perfect 5/5 utilising InPress control colour management along with ‘Push to Stop’ technology

1 - B1 Eight Colour Heidelberg Speedmaster XL106 with coater unit utilising InPress control colour management

1 - B1 Six Colour Heidelberg Speedmaster XL106 with coater unit

LARGE FORMAT

1 - Durst P5 350 HSRi D4 Roll to Roll - 3500mm wide

1 - Durst P5 350HS D4 Hybrid Roll and Board - 3500mm wide

1 - Mimaki UCSV 300-160 roll fed press - 1600mm wide

2 - Inca Digital Onset X3 - 3200mm x 1600mm flatbed UV presses with robot automation

SCREEN PRINTING

1 Colour Svecia screen printing line with conventional and U.V. -1.6m x 1.1m

PRINT FINISHING

PUR BINDING

Muller Martini Allegro A7 perfect binder with 12 stations and OCR barcode readers

2 - Horizon BQ 500 Binder and HQ 1000 V variable trimmer

1 - Horizon BQ-470 binding machine with HT30 auto trimmer

1 - Horizon BQ-480 perfect binder

1 - Horizon BQ 270V perfect binder

3 - Horizon HT-30C Book Trimmers

1 - POD-Zero Inventory Reel fed Book binding system with 2 Hunkeler book lines, 2 Muller Vareo Pro binders & Muller Infinitrim

1 - POD-Zero Inventory Reel fed Book binding system with 2 Tecnau book lines, Tecnau Libra binder & Tecnau variable trimmer

CASE BINDING

1 - Meccanotechnica Astronic 180 thread sewer

1 - Layflat CI550 Casing system

1 - CMC Q press

1 - Kisun DB-440 digi binder

1 - Kisun digi gluer

1 - Heidelberg Prosetter 455 automatic 4 station gathering, stitching & trimming machine

1 - Zeno360 IND 410-420 Casing-in System

1 - Zeno360 IND 450-720 Case-Maker System

1 - Roby Junior case maker

1 - X-Case casing in machine

1 - Case-making : Schmedt Prazicase XL

1 - Case-making : Schmedt Prazicoat Pro

2 - Casing-in and spine formation: Schmedt Praleg XL

2 - Casing-in and spine formation: Schmedt Praform

PUR BINDING

Muller Martini Allegro A7 perfect binder with 12 stations and OCR barcode readers

2 - Horizon BQ 500 Binder and HQ 1000 V variable trimmer

1 - Horizon BQ-470 binding machine with HT30 auto trimmer

1 - Horizon BQ-480 perfect binder

1 - Horizon BQ 270V perfect binder

3 - Horizon HT-30C Book Trimmers

1 - POD-Zero Inventory Reel fed Book binding system with 2 Hunkeler book lines, 2 Muller Vareo Pro binders & Muller Infinitrim

1 - POD-Zero Inventory Reel fed Book binding system with 2 Tecnau book lines, Tecnau Libra binder & Tecnau variable trimmer

CASE BINDING

1 - Meccanotechnica Astronic 180 thread sewer

1 - Layflat CI550 Casing system

1 - CMC Q press

1 - Kisun DB-440 digi binder

1 - Kisun digi gluer

1 - Heidelberg Prosetter 455 automatic 4 station gathering, stitching & trimming machine

1 - Zeno360 IND 410-420 Casing-in System

1 - Zeno360 IND 450-720 Case-Maker System

1 - Roby Junior case maker

1 - X-Case casing in machine

1 - Case-making : Schmedt Prazicase XL

1 - Case-making : Schmedt Prazicoat Pro

2 - Casing-in and spine formation: Schmedt Praleg XL

2 - Casing-in and spine formation: Schmedt Praform

SADDLE STITCHING

1 - Muller Martini Primera 4 station saddle stitcher with cover feeder, AMRYS and OCR barcode readers

1 - Col-Tec 18 Station Collator

1 - Horizon Stitchliner Mark III

1 - Horizon SPF-200A booklet maker with HOF-400 high speed feeder and BVS-400 barcode system

1 - Duplo System 5000 pro booklet making system

1 - Watkiss power square stitcher

FOLDING

2 - Stahl folding machines

2 - Stahl folding machines – 1 x KH82 & 1 x TH82

2 - MBO B2 folder T500

1 - MBO K8RS folder

1 - MB CAS38 folder

1 - Pitstop AF speed creaser

WIRO BINDING

1 - Renz Auto Bind AB500 HS for wiro binding

2 - Wiro BB/43 automatic binding machines with L Hermite punches

1 - Renz Autopunch AP360 for wiro binding

1 - Renz Punch 500 for wiro binding

CUTTING

lar guillotines – 2xB1, 1xB2, 1xSRA1

1 - Polar 137 auto trim guillotine

1 - Polar Programmatic guillotine

1 - Polar Mohr 115EM MOM guillotine Paper cutting machine

1 - Hunkeler modular book solutions

1 - Hunkeler roll to cut sheet module

1 - Tecnau roll to cut and stack 2020 line

1 - Duplo DC-648 slitter cutter creaser with inline folder

1 - Duplo 745 cutting and creasing machine

LAMINATING

1 - GBC Genesis 8300 Series thermal laminator

1 - B2+ Foliant Taurus 530 SF laminator

1 - Autobond 760 x 1020 Thermal laminating machine

1 - Autobond 76 mini laminating machine

1 - Vivid MX-530P Pneumatic laminator

1 - Billhofer MFK 102 laminating machine

DIE CUTTING, FOILING, & UV COATING

1 - GBC Genesis 8300 Series thermal laminator

1 - B2+ Foliant Taurus 530 SF laminator

1 - Autobond 760 x 1020 Thermal laminating machine

1 - Autobond 76 mini laminating machine

1 - Vivid MX-530P Pneumatic laminator

1 - Billhofer MFK 102 laminating machine

LARGE FORMAT FINISHING

Matic Cronos Ultimate stitching and hemming machine

1 - Miller T300 Extreme Flex pvc welding system

1 - CS Matic 100 auto bagging machine with polytunnel

1 - Ecoweld machine flat bar welder - 1600mm

1 - Atech Evolution automatic eyeleting machine

1 - Various in-house packing, strapping & finishing equipment

1 - Cauhe guillotine GH260 2.6m x 2.6m

1 - Cauhe guillotine GH360 3.6m x 3.6m

1 - Schneider 185MCV guillotine 1.85m x 1.85m

1 - Kongsberg C64 Cad cutting table 3.2m x 3.2m

- Kongsberg XP44 Cad cutting table 2.m x 3.2m

1 - Cauhe CD2300 6 x headed drill machine

1 - Crest CI 3.2m roll sheet cutter

1 - Enimac X-treme Pro Taping machine

1 - Large format bubblejet flatbed mounting & laminating system

2 - PLASTGrommet – All in One Banner finishing Machine - 1600mm wide

1 - Ribamatic TOP30 Roll Slitter

DIRECT MAIL

HP LaserJet E87740dn colour duplex printer and scanner

1 - HP LaserJet Enterprise M806dn mono duplex printer

3 - HP LaserJet 9050dn colour duplex printers

1 - AstroJet S1 colour inkjet envelope printer

1 - Quadient DS1200 G4i intelligent mailer - 1 x variable stacker and 4 inserters featuring AIMS camera verification

2 - Buhrs BB300 8 station enclosing lines with 10mm book/sample feeders and camera matching and verification

1 - AMS X-Jet variable data twin head inkjet printing system

1 - Astro ATS-9900 Tabber, Labeller and Stamp Affixer

1 - Duplo DF-1200 - Air Suction Feed Paper Folding Machine

2 - AMS mailbag poly wrapping system up to 250mm width, various weight polythene film clear or colour

• Data bureau facility: fully ISO27001 compliant service for cleansing, mail-sortation and data management

• Fully Integrated with Royal Mail, DSA postal and carrier partners

• Hand enclosing

BOX MAKING

1 - Kongsberg X24 CAD cutting table

1 - CAD KM503 1020mm x 1660mm with oscillating head

1 - Peroni corner stayer

1 - Sunbel 800 Gluer

2 - Sunbel 700 Mounting rollers

2 - Sunbel 800 Gluer

1 - Sunbel 500 Gluer

1 - HPC LLaserscript CNC Wood/Plastic Cutting Table

1 - Polar 115EMC – Monitor Guillotine

1 - Crossland AVO B1+ Autoplaten Diecutter

1 - Kolbus DA260 Casemaker

1 - Kolbus NM100 Router

1 - Kolbus SW.M 400 Magnet Inserter

1 - Emecci MC2016 Digital Boxmaking Line

1 - Twin corner cutter pbs4008

1 - Pbs 1200b V groove

1 - Pbs FR-21k Board splitter

1 - Pbs F7 digital box wrap

SHIPPING

Pureship – Carrier integration software

STOCK & PROCUREMENT

Purity – Procurement management system

Stock management

Managed Webstores

API & WORKFLOW

dAPI – Direct API for order submissions and stratus updates

cAPI – Customisation API for customising artwork

AI Workflow

DATA

Data cleanse

VDP (variable data processing)

RETAIL TECH

Additions – Retail campaign management

SmartFit App - Retail solution for POS

Loyalty App - Bespoke loyalty solution

MAIL & MARKETING

Digital Postroom

Cross Media

P.O.D & PERSONALISATION

Zero Inventory Publishing

Auto Stock Replenishment

Print On Demand

Photo Book Platform

Gifting Platform

Mosaic Variable Print Platform